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Technology 4.0: Benefits and Applications in Industry ✔️ 2022

Is technology 4.0 the future or the present? Frankly it seems to be both.

Since man has considered generating economic benefits and marketing in some way his products and services, the need has also arisen to create them en masse in the fastest and most optimal way possible.

This is the main reason why industrial processes have become very technical over time, going through the factory 1.0 or technology 1.0 that was based on steam engine systems, the 2.0 in which electricity and assembly lines were present, the 3.0 where processes are already being automated at an industrial level and to use computer systems and technology 4.0 that responds to a much broader and more powerful automated system based on Big Data and loT technologies.

Technology 4.0 has undoubtedly revolutionized assembly lines to make our lives much easier.

Technology 4.0 is an evolutionary phase of the industry as we knew it, which has as its main axis the connection of all its elements. Machine learning and the handling of large amounts of data in short periods of time with the function of using it in a perfectly interconnected systematic environment.

Every company that today aims for success considers these relevant points of which we have already spoken almost as a mantra, and little by little they are adding some of their elements, such as inventories of products with details, in sales, quality control, engineering, mass production processes, programming, among others. This in order to collect all that data and with them organize timely strategies for problem solving, optimization of resources, increase in profitability, etc. Bases of the application of technology 4.0

Any company with the aspiration to automate its processes, apply 4.0 technologies and become an industry 4.0 must always take into account the strategic planning of it. Although much more so that of the operation of its own process system to date.

How they interact with each other, and what positive and negative effects all of them have on their production or execution chain.

Attempting to implement these automation technologies without first considering everything we have named could be catastrophic and represent a considerable waste of money for the company. On the contrary, well implemented will result in considerable improvements in performance and production.

The ideal would be to have a trained person, who can draw up a continuous strategy, replacing some of the old processes with new automated ones, but always taking into account the way in which he will interconnect them with the existing ones and how that new process will relate to other possible new changes in his system. Examples of technology 4.0• PLC ́s

The PLC is basically the one that controls all the automated processes, it is the brain of the whole operation. It translates the signals sent by the rest of the sensors and with that information proposes a different solution for each case.• Actuators

It is an artificial vision system in charge of executing all the commands or orders of the PLC.• Presence sensor

It is the one who verifies and verifies the exact position of the product.• Vision systems

They are the eyes of the system, it captures images of the product constantly and sends that information to the computers that control the actions of the actuators with that information.

Stringers help to measure the position of the product in the production chain, but also its time to then calculate its speed (this helps to calculate the average total production). Benefits of Technology 4.0

The fourth evolutionary layer of the industrial revolution is achieving levels of excellence and production never seen before, often eliminating the so-called “layer zero” error that is the error due to the human factor.Cost reductionProducts of the highest quality avoid returns and losses of material.HomogeneityYou could say that if the design of the prototype item is perfect, everyone else on the production line will be.CompetitivenessWhether we talk about services or products, the optimization of processes and general logistics will improve enormously, thus allowing you to compete with large companies.Predictive analytics capabilityThe entire production system by constantly and in real time, connected to the network and the internet will allow you to make decisions at the right times and solve problems quickly before they become serious failures.Absolute objectivityThe natural subjectivity of the human eye in quality control is avoided.Applications of technology 4.0

Frankly, technology 4.0 can be implemented in almost any sector with large-scale production, let’s see some examples:

Companies with culinary processes: the production of chips can be a good example, a whole mechanism has been automated that peels, chops and fries and packages the potatoes and maintains an impeccable standard quality.

Energy sector: this particular sector handles large amounts of data that are handled by BigData and allows them to optimize their use.

Technology: it is clear that for technological production processes it is nowadays a very great advantage to have automated production systems and technology 4.0 so that each piece that is made is as perfect as possible and can be assembled into separate products perfectly.

Let’s look at some important points to consider before deciding whether your company should invest in 4.0 technologies or not.If you are in a sector or niche market very competitive by large companies or even if in it, your competitors know a lot about new technologies.You have a hard time getting employees for your company’s vacancies (especially if they are closely related to the production stage).If one of your fundamental goals and that is part of the vision of your company is to provide the best experience and satisfy your customer possible.You seriously consider increasing profitability.You need real-time information that you can maneuver quickly in case of implementing improvements or solving unexpected problems.You would like to integrate most of your processes, from planning, customer relations, production and supply chain, inventory among others.You plan to significantly improve the quality of your product.

It is clear that the competitive advantages of technology 4.0 are not at all negligible, however, we must consider the costs that it can have, at least during its implementation. However, it is worth applying them without a doubt, as long as a careful study of every detail is made before implementing it.

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